GCS Press Releases

Hartley’s Squeezy Jams Dispensed by Zeller Headstand Valve Caps

20/01/2012 16:20:34

Hartley's Squeezy Jams Dispensed by Zeller Headstand Valve Caps

Zeller Plastik launches Rio, a new standard lightweight 55mm headstand valve dispensing closure targeting the jams and condiments markets. Premier Foods Group Limited is introducing Rio initially on Hartley’s Squeezy Jam.

The versatile closure design is more than 25% lighter than Zeller’s current standard and utilises a large diameter valve for clean, convenient and effective dispensing. Two standard valve options are available - a two-slit version for preserves and a three-slit version for sauces or chutneys with fruit or vegetable particles; alternatively the closure can be supplied without a valve. Drainage features are provided for manufacturers using water jets in their post-filling operation to cool hot-fill products. Induction heat seals provide an excellent hermetic seal and Zeller Plastik offers three-tab peelable or Lift ‘n’ Peel options.

The product formulation and packaging format has made Hartley’s Squeezy Jams a real hit with children since their introduction in 2009 broadening the brand’s appeal to a younger demographic group.

Astra Plastique Launches Picasso Flip-Top Translucent Sports Cap

16/12/2011 15:52:25

Astra Plastique Launches Picasso Flip-Top Translucent Sports Cap With Innovative ‘Green’ Tamper Evident Band

Astra Plastique has developed Picasso, a high tech custom tri-colour flip-top sports closure with a translucent polypropylene body incorporating an innovative integral tamper evident band, which remains within the closure after opening. Nestlé has chosen Picasso for its European water brands.

Nestlé is highlighting the progressive design features and benefits of the Picasso closure on the product labeling and on the brand support websites. Astra Plastique has patented the integral tamper evident band which is completely inaccessible and therefore inviolable, even with an external tool. The translucent material for the closure body and flip-top allows a clear view of the colour-contrasted tamper evident band; when the flip-top is pushed open for the first time the band’s bridges break automatically, the lower section then drops to the base of the spout and is retained there as permanent evidence of opening. A significant benefit of this tamper evident design is that no separate strip of plastic is thrown away, a concept in line with the environmental policies of GCS and Nestlé.

Picasso also features a double hinge, which enables the flip-top to open easily to 180°, holding it in that position for a more comfortable drinking experience. The flip-top closes with a positive click to ensure a full seal.

Picasso is produced both with and without a silicone valve for maximum versatility, a concept mastered by the GCS Group in the Beverage and other markets. With the valved flip-top open, the bottle can be safely tipped upside down without spills or leaks making it ideal for the playground, at work or on the move and the silicone valve provides the cleanest, easiest and most convenient drinking facility of all sports caps.

New Bi-colour Dispensing Closures From GCS For Elsève Hair Care Redesign

16/12/2011 15:47:50

New Bi-colour Dispensing Closures From GCS For Elsève Hair Care Redesign

L’Oréal, a global leader in beauty trends, has designed new packaging for the Western European Elsève shampoo and conditioner range with custom bi-injected dispensing closures manufactured by GCS to cap the contemporary containers.

The new full-width high gloss, semi-transparent PP closures in two sizes elongate the tall flat oval shampoo packs which range from 200ml to 400ml in size, improving the size impression and on-shelf visibility; the signature darker-coloured flat-surfaced flip-top provides a large footprint for the headstand conditioner packs to differentiate the complementary products. Improvements to the butterfly hinge have resulted in dynamic opening of the flip-top for ease of use whilst the headstand pack for the more viscous conditioner ensures that the full contents can be accessed easily. Increased cavitations in the mould have maximised production efficiency at Zeller Plastik in France, which due to rapid development planning, was able to deliver closures in 26 colour combinations to L’Oréal for the tightly scheduled product roll-out.

L’ Oréal chose GCS for the development due to its expertise in the production of bi-injection closures and the company’s ability to industrialise projects efficiently on a global basis and to the high quality standards demanded in today’s image driven and highly competitive personal care market.

Zeller Plastik USA & Henry Pak Work Together

18/10/2011 17:33:47

Zeller Plastik USA & Henry Pak Work Together to produce a custom oval package

The relationship between Henry Pak and Zeller Plastik goes back many years. Henry Pak, founded in 1982, is dedicated to personalized, customer-focused service. Henry Pak also recognizes the importance of a good supplier partner which aides in providing quality and cost effective packaging. When they decided to expand their portfolio of packaging to include a customer-specific cap, they turned to Zeller.

Working together on the new design, Zeller has created a unique dispensing cap which highlights the ergonomic qualities of the bottle.

Robyn Miller, Account Manager to Henry Pak, said “Having a good distributor relationship is vital towards growing and maintaining our customer base".

Our relationship has evolved over the years, and sales of Zeller’s stock flip top closures have grown to include multiple sizes of stock closures in addition to the custom closure.

For additional details on Zeller’s portfolio of closures, please contact: Robyn Miller at Zeller Plastik USA Inc., on 847-247-7940.

UCP Achieves Medical Device Accreditation

18/10/2011 17:33:39

UCP Achieves Medical Device Accreditation

United Closures and Plastics, Norwich has achieved accreditation for the manufacture and supply of oral dosing measuring devices to the CE marking standard ISO 13485:2003 and a liquid pharmaceutical dosing measure cup is the first product approved.

Working in conjunction with Reckitt Benckiser in Hull, the new CE mark accreditation supports the use of the standard range measure cup with UCP’s PP28mm Clic-Locâ for the Lemsip brand of cough, cold and flu remedies. In co-operation with the British Standards Institute, UCP achieved the site and device accreditation in a matter of weeks, providing a valuable addition to the ISO 9001, 14001, 18001 and BRC accreditations already in place.

Ultima Trigger Pumps From GCS For Voigt Professional Range

18/10/2011 17:33:36

Ultima Trigger Pumps From GCS For Voigt Professional Range

Voigt, Poland’s leading producer and distributor of high quality, ecological cleaning agents for the professional sector, has adopted the ultima aptp (all plastic trigger pump) manufactured by Zeller Plastik Germany and supplied by Zeller Plastik Poland for Voigt Professional cleaning products range.

The product quality and customer service offered by Zeller Plastik Poland were deciding factors in Voigt’s choice of the ultima aptp, selected in natural material to complement the natural containers and highlight the colour coded product variant labeling.

Ultima is the latest standard high quality aptp model using a new modern shroud design, available in two colours if required, with an extended ergonomic trigger for easier and more comfortable handling and usage. The optimised design is enhanced by the minimal weight of the nine aptp components. With the option of spray or foam nozzles and due to its modular design and assembly system, each trigger pump can be tailored entirely to suit the particular requirements of each product and customised by colour choices, embossing and decoration. Ultima is one of four designs in the aptp range together with aptp Softline, aptp standard, aptp open design and aptp secure child-resistant trigger pump.

Voigt products have also won approval outside Poland with export to Germany, Holland, Czech, Romania, Slovakia and Lithuania.

UCP’s Medi-Loc® CRCs Cap DURO-TUSS™ Down Under

18/10/2011 17:33:32

UCP’s Medi-Loc® CRCs Cap DURO-TUSS™ Down Under

United Closures and Plastics, Norwich is supplying PP28 Medi-Loc, the leading tamper evident child resistant closure in the UK liquid pharmaceuticals market, to Cinqplast Plastop Australia to cap DURO-TUSS™ cough and cold liquid range for children over 6 years of age and adults.

New regulations in force in Australia concerning child medicines require DURO-TUSS™, a market leading OTC cough medicine brand from iNova Pharmaceuticals (Australia) Pty Limited, to be retailed in child resistant packaging. Although Cinqplast manufactures high quality plastic containers and closures, the company does not have the ability to produce CRCs and selected PP28 Medi-Loc from UCP after researching available options worldwide. PP28 Medi-Loc is a cost effective and efficient CRC system with integral tamper evidence, which removes the need for an additional sleeving operation after capping.

DURO-TUSS™ is a cough medicine brand with a longstanding heritage of more than 25 years and iNova Pharmaceuticals has leading consumer healthcare and specialty prescription brands in over 15 countries, including Australia, New Zealand, Asia Pacific and Africa regions.

Jeroboam Demo Video Available To View On Website

18/10/2011 17:33:29

GCS has added links to view a brief demonstration video on the Jeroboam two-part tamper evident dispensing closure to its website. It can be accessed from the Home page, the Household/Industrial page and the product catalogue.

Jeroboam is the innovative standard 42mm directionally adjustable and lockable pourer closure from Astra Plastique with an efficient anti-glug system designed primarily for jerrican style containers for applications such as demineralised water, automotive lubricants, coolants and screen washes.

Click here to watch the video.

Zeller Plastik Spain Introduces Bi-Injection Closures

18/10/2011 17:33:27

Zeller Plastik Spain introduces Bi-Injection Closures As Standard For Personal Care

Zeller Plastik is the first manufacturer in Spain to design and produce two new lightweight bi-injection closure designs called Rubi and Perla as part of its standard range, making this premium capping option available to the wider personal care market.

Rubi is an innovative snap hinge gloss finish oval PP closure design, the base of which curves down at the sides with a softly arched skirt to the back and front; the flip-top dips slightly to the back and front below a prominent lip, which is used to open the cap as an alternative to the thumb recess. Perla, also a snap hinge oval PP closure but with a matt finish base and gloss flip-top, has recently adopted for the my hair shampoo and conditioner range from Grupo El Arbol. The design is slightly tapered from the straight skirt to provide a wider top surface suitable for traditional or headstand use; the flip-top is narrow at the sides and curves to the back and front with a neat thumb recess carved into the base and flip-top for easy opening. Both push-on closures are available in a range of plain, pearlescent and translucent colours for customers to contrast as required providing the ideal solution for on-shelf product differentiation and premium positioning in the mass market.

Manufacture is taking place at GCS facilities near Madrid in the centre of Spain to capitalize on improved distribution and transport costs.

Homecare Adopts Optimum Dispensing From Zeller Plastik

18/10/2011 17:33:25

Homecare Adopts Optimum Dispensing From Zeller Plastik

Zeller Plastik has adapted a flat oval dispensing closure to take its ZelValve sub-assembly to provide Homecare Products with an ideal dispensing system for its Hob Brite and Shiny Sinks cream cleaners.

Homecare Products is Zeller’s first Household customer for this extension to the standard range. The snap hinge push-on matt valve closure prevents spillages and provides consumers with the convenience of clean, accurate dispensing.

With a generous footprint also suitable for headstand presentations the new valve closure has a wide range of market applications.

GCS Wins Innovation Category At Unilever's Award Ceremony

18/10/2011 17:33:22

GCS Wins Innovation Category At Unilever's "Partner to Win" Awards Ceremony

Global Closure Systems was recognised for ‘Winning Through Innovation’ by Unilever, one of the world’s leading suppliers of fast moving consumer goods at their global event ‘Partner to Win’ in London this week.

Pier Luigi Sigismondi, Chief Supply Chain Officer at Unilever comments; “This is a fantastic opportunity to recognise some outstanding examples of true excellence in our suppliers, who are leaders within their field. We are thrilled to award Global Closure Systems the Winning Through Innovation Award for their commitment to working with Unilever to grow our business in a mutual beneficial and sustainable way.” As one of Unilever’s key strategic suppliers, Global Closure Systems is at the heart of their vision to double the size of the company whilst reducing its overall environmental impact.

GCS’s use of novel moulding technology, which delivered a new consumer proposition for the Axe/Lynx men’s shower gel re-launch was cited as one of the key reasons for the award together with their "speed of light" development, which enabled Unilever to re-launch Clear Anti-Dandruff shampoo simultaneously in record time. The company has also been supporting Unilever’s growth in D&E markets with low cost regional manufacturing hubs in Poland and Thailand and further investments for the business in Russia, Brazil and Mexico. Christian Voegeli, CEO and Gavin O’Nians, Key Account Director accepted the award on behalf of GCS.

ZelDisk Adds Impact To Just Glow Hair Care Range

18/10/2011 17:33:15

ZelDisk Adds Impact To Just Glow Hair Care Range

The Just Glow brand of feel-good shampoos and conditioners specially developed by beauty experts for the Nordic market is being capped by 50mm ZelDisk Multicap dispensing closures supplied by Zeller Plastik, UK.

Filled by B3 International Limited of Preston, Lancashire for a Norwegian health and beauty company, all products in the hair care range contain a luxurious blend of natural extracts, caring ingredients and sensational aromas. Chosen to reflect the quality and purity of the range, the 50mm matt ZelDisk Multicaps in natural PP with PE discs provide the perfect compliment to the containers, elongating the packs for visual impact on shelf whilst crystal clear 200ml PET bottles highlight the gorgeous product colours. The thumb recess guards against accidental opening with a positive push on the indentation point being required to tilt the disc and open the cap.

The 50mm ZelDisk Multicap, a standard dispensing closure for plastic bottles and tubes manufactured by Zeller Plastik, Germany is available in a choice of matt or gloss finish and is also suitable for headstand use.

Complete ‘Big Ball’ Roll-On Packs From GCS

18/10/2011 17:33:10

Complete ‘Big Ball’ Roll-On Packs From GCS

The Global Closure Systems (GCS) Central European businesses of Zeller Plastik Germany and Poland combine to launch a new standard big ball deodorant pack.

Zeller Plastik Germany, the leading producer of standard deodorant closures and ball housings, has recently invested in the in-house production of 1.4" roll-on balls to better serve its customers. The next step was to provide the complete pack and this has been achieved in co-operation with Zeller Plastik Poland, which has developed a 50ml PP blow moulded bottle for the existing range of Zeller 1.4” LDPE ball fitments and closures. The bottle provides front and back panels for labeling and can be teamed with domed, inclined or flat-top flush-fitting 45mm screw-on closures; the flat-top versions are also suitable for headstand use.

Zeller Plastik has a comprehensive range of six different 1.4" roll-on closures, consisting of three designs and availability in both matt and gloss finish with the new roll-on bottle.

Lightweight Edible Oil Closure Development - Astra Plastique

18/10/2011 17:30:10

Lightweight Edible Oil Closure Development from Astra Plastique

Astra Plastique, part of the Global Closure Systems group, has launched one of the lightest tamper evident edible oil closures on the market called Isis Light. At just 1.2g the new standard closure weighs 45% less than the original Isis closure to meet the demands of the cost driven edible oil market.

The selection of resin for the manufacture of Isis Light has been key to obtaining the ideal sealing performance and improved functionality. Modifications to the design of the tamper evident tear-off band have resulted in a closure which is easier for the consumer to open: the band features in-mould pre-cut ends, which lift more easily and the thin walls of the tear-off band have been optimised for better opening efficiency. Also achieving improved performance on customer's capping lines, Isis Light is being adopted by an increasing number of branded and private label vegetable oils available on the market.

Sandra Goron, Food Market Manager for Astra Plastique comments: "With the development of Isis Light we can continue to meet the closure performance demands of the edible oil market at a much more competitive price point."

Jeyes Commisions New CRC from UCP for Parozone

29/10/2010 16:02:49

Jeyes Commissions New CRC From UCP For Parozone Strongest Bleach Launch

United Closures and Plastics, Norwich has designed a new Angle Neck Bleach (ANB) child resistant closure (CRC) for Thetford based household cleaning products group, Jeyes UK to cap its new Parozone Strongest Bleach, Easy bleach and other bleach/liquid toilet care products. Jeyes Group Ltd became owners of the Easy brand when it acquired Powder and Liquid Products (PLP) of County Durham in 2008.

Designed using the latest Finite Element Analysis (FEA) software to model the physical response of a structure to stress, the new proprietary CRC closure incorporates new patented aperture technology developed by the UCP R & D team, which provides this single walled CRC with the necessary flexibility in the squeeze band to enable the design to meet the requirements of BS EN ISO 8317. The standard has minimum pass criteria of 90% of adults in the age range 50 to 70 years, putting considerable pressure on the design and development of child resistant packaging to suit an older population without sacrificing child resistant performance.

A representative for Jeyes UK stated: “UCP proposed the most robust technical solution to update our previous Angle Neck Bleach CRC using the existing neck finish and plug design. The new closure meets all the commercial, technical and sustainability goals we aimed to achieve in the redesign process.”

The development also meets Global Closure Systems’ corporate sustainability program, Project Cap Green, which aims to reduce the company’s carbon footprint.

Dispensing Closure Fulfils Lightweight Packaging Initiative

29/07/2010 16:20:09

ZP Mexico SportGuard® 28 mm 1873 Valve Dispensing Closure
Fulfils Lightweight Packaging Initiative

Global Closure Systems (GCS) R & D and Zeller Plastik, Mexico has extended the SportGuard® liner-less sports cap range with the development of a lightweight 28mm 1873 short finish version for a leading brand of bottled water in the Mexican beverage market.

Zeller Plastik Mexico’s 28mm SportGuard® development has tailored the lightweight closure to suit the most demanding product needs in terms of functionality, efficiency, performance and safety to provide a state-of-the-art three part closure solution. The BSDA Choke Hazard compliant flip-top outer closure and separate drinking spout are both manufactured in HDPE for enhanced organoleptic properties with the double security of an anti-sabotage tamper evident band to the neck finish and a robust tamper evident tear-off band to the flip-top. The drinking spout houses the silicone valve sub-assembly (developed and supplied by UK sister company, UCP) and with the flip-top opening to 180 degrees the closure provides the most hygienic, pleasant and controllable drinking facility of all sports caps. 28mm SportGuard® comfortably withstands the nitrogen positive pressure used in the filling process and hermetically seals the bottle without the use of induction heat seal liners, improving consumer convenience with quick access to the drink.

Jorge Loza, Business Development Manager for Zeller Plastik, Mexico comments: “The 28mm SportGuard® closure development realizes a better packaging system with outstanding safety and performance capabilities fulfilling the ideals of the GCS Cap Green Sustainability Program to reduce the impact of our products on the environment.”

Astra Plastique Launches Easy Pourer for Large Containers

08/06/2010 11:16:28

Astra Plastique has launched Jeroboam, an innovative new directionally adjustable and lockable pourer closure with an efficient anti-glug system designed primarily for jerrican style containers.

The new standard 42mm double tamper evident Jeroboam pourer makes one, two, five and ten litre containers for automotive, garden and household products easier to use: the pouring spout can be rotated to allow the container to be used in the most convenient position and the efficient integrated flow regulator and splash-guard device prevents both glugging and splashing of the liquid to achieve a constant accurate flow for clean and easy pouring. The two-part closure system comprises a polypropylene screw-on base with tamper evident band to the neck of the container and hinged flip-top pourer available in an exciting range of opaque or translucent colours with a tamper evident tear-off strip for product security. Contrasting the colours of the base and pourer can customise Jeroboam to suit label graphics for shelf impact and product differentiation. For added safety the flip-top closes with an audible click and has a patented locking capability with a quarter turn clockwise for secure storage and to prevent any leakage due to self-opening during transportation.

Astra Plastique has collaborated closely with a number of blow moulders for a suitable standard container design and is launching Jeroboam pourer with Charbonneaux Brabant S.A. of Reims for use on Phebus demineralised water. Other manufacturers are adopting the closure for applications such as automotive lubricants, coolants and screen washes.

ZP UK's Valve Design Dispenses Heinz Sauces With Particles

27/04/2010 16:09:32

Zeller Plastik UK has launched a new lightweight hinged flip-top dispensing closure with a specially designed silicone valve to suit condiment products with vegetable particles.

Available with a plain top as a standard product for the food market, the new 38-400 polypropylene closure has the dual advantage of being 20% lighter than Zeller’s original version as well as providing an increased flow rate of 125% due to the extended length three-slit design of the valve to efficiently dispense vegetable sauces with particles of up to 4mm. The closure provides the desired performance for Heinz Condiment Sauces, four new varieties of which were launched in March to add to the eight existing varieties in the range. The sauces are packaged in 220ml squeezable PET containers for distribution with the new Zeller Plastik UK closure to Germany, France, Belgium, Spain, The Netherlands and Scandinavia.

Tamper evidence for PET or PP multilayer bottles is available with either Lift 'n' Peel or peelable induction heat seal liners.

UCP Launches "Orchid" Tamper Evident Security Cap for Spirits

14/04/2010 20:38:00

United Closures & Plastics (UCP) Bridge of Allan, specialising in packaging solutions for the global wines and spirits industry, has developed Orchid, a new combined aluminium and plastic tamper evident snap-on security closure in partnership with Pernod Ricard, Chivas Brothers Limited to cap one of the world’s best-known premium brands, Beefeater London Dry Gin.

UCP’s parent company, Global Closure Systems has invested in a dedicated manufacturing cell comprising numerous injection moulding machines and moulds together with assembly and finishing equipment for the closure development. So-called due to the sheer variety of possible options, Orchid is a modular security closure concept offering general trade customers the opportunity to adapt the design to include new features for different brands and markets. The closure combines UCP’s top security non-refillable valve for high-risk markets with an innovative tamper evidence mechanism which provides an irreversible opening event to leave permanent evidence of initial opening.

Very close co-operation throughout the development process rewarded both companies with the achievement of their business objectives. Graeme Bridgeford, Package Development Manager at Chivas Brothers comments: “We chose UCP as development partner to give us a fresh and unique opportunity to develop a closure from scratch with the aim of providing overall business improvement in terms of component rationalisation and manufacturing efficiencies whilst optimising the tamper evident aspects of the Beefeater London Dry Gin brand. Our review of the processes used and the results of the project to-date have been very positive indeed and the benefits to Chivas, defined in the key deliverables of the project, have been met in full.” UCP is also producing an open-pour version, which matches the aesthetics of the security closure allowing Chivas Brothers to run one type of neck finish with either closure version for all packs.

New Product Development Manager, Steven Skelton adds: "UCP Bridge of Allan has 25 years of experience in the design and production of security closures and the investment by GCS demonstrates our commitment to product development in this specialist area. The dedicated Orchid tamper evident security closures manufacturing cell is geared for substantially high volume production, further strengthening our long-standing reputation as a significant player in this market."

Beefeater is exported to over 100 countries and with annual sales of 2.3 million cases**. It is the number one premium gin in Spain and number three premium gin in the USA – the world’s largest premium gin market*.

* Source: Pernod Ricard Market View, based on IWSR data ending 2008 – Western style Spirits, excluding RTD, wines and wine-based aperitifs. Ranking among international groups.

** Pernod Ricard internal source 2008/2009 - 1 case = 9 litres.

Gaviscon Handy Packs from UCP

03/02/2010 14:47:14

United Closures and Plastics is supplying Reckitt Benckiser with injection moulded two-piece handy packs for Gaviscon Double Action tablets, an extension to the brand-leading heartburn and indigestion remedy product range to provide a convenient pocket or handbag pack for use by consumers on the move.

In a departure from UCP’s core closure business the project utilised the company’s injection moulding expertise to design and develop the complete pack comprising a rigid container body with integral hinged flip-top and a colour-matched push fit base, which closes the pack after filling. The technical challenge for UCP was to ensure the consistent quality of seals between the base, the body and the flip-top to minimise moisture vapour transmission levels in order to preserve the integrity of the tablets. The polypropylene polymer used to manufacture the packs is certified for compliance to European Pharmacopoeia requirements, which necessitated a dedicated feed system at the Norwich plant. Reckitt Benckiser achieves branding and tamper evidence with the application of full-body shrink sleeves.

The handy packs complement the higher volume glass bottle packs for which UCP supplies the PP36mm child resistant tamper evident closures. Part of Global Closure Systems, UCP is also a major global supplier to Reckitt Benckiser Healthcare and Household/Personal Care worldwide.

ZP Spain Optimizes Valve Dispensing For Granja SF Honey

26/12/2009 08:36:03

The packaging for Granja San Francisco Honey from Nutrexpa has been restyled with valve dispensing closures from Zeller Plastik Spain. Granja San Francisco is Spain’s market leading honey as well as an internationally recognized brand.

The functionality of the headstand packs has been optimized with the addition of Zeller Plastik Spain’s oval PP snap-on closure, improved from the original design with more effective hinge positioning and a more positive hinge action, which together ensure that the flip-top springs open to rest at almost 90 degrees to the pack for clean and easy product dispensing. The new closure utilizes the valve sub-assembly (VSA), developed by Zeller Plastik UK in Norwich, providing clean product cut-off and an airtight seal combined with consistently excellent dispensing performance. Produced in three colours for Nutrexpa, the closures suit all product variants in both the 350g and 500g sizes of PET containers manufactured by CAIBA. The headstand pack format minimizes product wastage on disposal and now provides the ultimate in packaging performance and convenience-of-use to the consumer.

Felip Griñó, Sales & Marketing Director of Zeller Plastik Spain comments: “Our ability to perfect the design and functionality of the headstand packs for Nutrexpa consolidates our presence in the Spanish Food market and establishes Zeller Plastik Spain as a leading specialist in the manufacture of high performance valve dispensing closures.”

UCP Medi-Loc Meets New MHRA Guidelines For Liquid Medicines

09/12/2009 14:12:29

United Closures and Plastics of Norwich is completing an investment in its PP28mm Medi-Locâ capacity to meet increased demand anticipated from a recent MHRA voluntary code to extend the use of child resistant packaging to BS EN ISO 8317 2004 for all liquid formulations available over-the-counter authorised for the treatment of coughs and colds primarily for the children’s market.

The voluntary code comes into practice in September 2010 for all relevant products containing the ingredients reviewed (including adult formulations) coming into the supply chain. This move follows regulations, which came into force in October 2005 requiring the use of child resistant packaging for liquid pharmaceutical products containing paracetamol, aspirin and specified vitamins.

UCP’s PP28mm Medi-Locâ is the leading child resistant closure in the UK liquid pharmaceuticals market and, in recognition of the steadily increasing age of our population, has also been tested in the 60 - 80 years age range, achieving a 100% pass rate. UCP’s investment allows for the resultant growth in expected demand for child resistant closures as a result of this voluntary code.

Zeller Plastik Flip-Top For Knorr Liquid Seasoning

09/12/2009 14:02:48

Zeller Plastik Poland is supplying a new custom tamper evident flip-top dispensing closure to Unilever Polska to cap the Liquid Seasoning range from Knorr, one of the world's best-known brands.

Although already a longstanding customer of parent company, Global Closure Systems (GCS), Unilever Polska had not been supplied directly by Zeller Plastik Poland before. Working closely with the customer to evaluate the packaging issues and requirements, GCS's International Product Development team designed a new closure with a clean curved profile to replace the previous faceted cap and enhance the existing glass bottle. The new 20mm push-on closure, manufactured in yellow PP with a gloss finish, uses a tamper evident tear-off visor to the hinged flip-top to ensure product security and provides ideal drop-by-drop product dispensing, enabling the consumer to enhance the flavour of their food to taste. A spigot in the flip-top seals the 2mm dispensing orifice and the spout sits within a recessed deck designed to catch any excess drops. Marek Juraczko, Sales & Marketing Director of Zeller Plastik, Poland stated: “Supplying Unilever’s plant in Katowice from ours in Garwolin means that we are on hand to provide invaluable customer support in addition to helping with the changeover to the new closure on the filling line to ensure a smooth transition. We fully commit to the project and the customer to offer the highest level of innovation, quality and service available.”

Knorr Liquid Seasoning with the GCS closure is being distributed throughout Poland and Switzerland. Knorr is Unilever’s biggest selling brand with products currently sold in 87 countries.

Second New Factory For GCS Asia Pacific - Thailand

29/10/2009 17:42:22

Following expansion in the Philippines operation earlier this year with the opening of the new Obrist factory in Manila, Global Closure Systems (GCS) Asia Pacific is delighted to announce the completion of a new factory in Thailand supporting its Obrist beverage and Zeller Plastik dispensing closure business.

Since 2005 the plant has achieved sales growth of 20% driving the need for expansion to meet current and future requirements. GCS is investing $1million in the new premises, capitalising on the 6,000 sq. m. of available floor space, almost double that of the former factory, by increasing the use of in-line closure production and processing and creating a more pleasant working environment. The plant is continues to develop the high levels of quality and service it provides to serve the increasing demands of local and multinational customers in the domestic and export markets with international accreditation to ISO 22000 Food Safety, HACCP, GMP and ISO 9001. Located just over a kilometre from the previous site, the new facility has been fitted to modern environmental standards including low energy lighting and insulation to improve energy utilisation: an excellent environmental audit confirms that the move will reduce the company’s carbon footprint in Thailand.

Ashley Jones, Vice President, GCS Asia Pacific adds: “The hard work of our dedicated staff has ensured a virtually seamless transition to the new factory; fulfilling customer orders remained our highest priority and was key to the success of the move. Building on the 27 year history of Obrist and Zeller Plastik in the region, the second significant investment by GCS this year demonstrates our long-term commitment to the Asian market.”

GCS serves markets in 100 countries, producing over 40 billion caps and dispensing systems annually from 26 sites worldwide for customers in the food, beverage, personal care, pharmaceutical, household and industrial markets.

GCS Innovations Director On Plastics Cap&Closures Conference

13/10/2009 12:07:34

Appointed earlier this year to the role of Global Innovations Director for Global Closure Systems, Derek Hindle will be taking part in the Innovation Panel discussion entitled ‘Challenges of Selling an Idea to the Closure Industry’ on day two at the Plastic Caps And Closures Conference on the 5^th & 6^th November at the Marriott Hotel in Brussels.

Derek’s background in Polymer Engineering and experience in Design & Projects Management within the GCS Group will provide delegates with invaluable insight into the process of closure design to overcome the challenges customers face in product packaging.

Delivering market, legislative and technical information to the caps and closures market, this is a unique event for everyone involved in this sector from materials and equipment suppliers through to producers and end-users.

Zeller Plastik Launches First Standard Bi-Colour Closure

06/10/2009 10:35:11

Bi-colour closure technology is normally the domain of the branded personal care sector but Zeller Plastik, France has launched a standard bi-colour 24-410 Softline dispensing closure to make this premium capping option available to a wider market.

Providing the facility of contrasting lid and base colours, the round snap-on closure, offered in 2mm and 4mm orifice versions, has an updated thumb recess for ease of use and complements the existing Zeller Plastik range of 24-415, 28-410 and 28-415 Softline closures. The new bi-colour closure provides the ideal solution for on-shelf product differentiation and premium positioning in the mass market.

Garnier Eye Roll-On Success With Packs From GCS

06/10/2009 10:35:04

29/06/09 - Garnier’s Nutritionist Caffeine Eye Roll-On is the perfect example of a product enhanced by the functionality of its packaging. Since its launch in January 2008 the product has become the number one eye care in Britain* and has sold more than five million units worldwide.

Designed by Garnier, a division of L'Oréal, the Eye Roll-On applicator provides a new and different product for the consumer with a unique selling proposition; the ultra-thin gel is applied directly to the eye contour area with a roll-on massage action via the elegant and practical applicator, which helps stimulate microcirculation. L'Oréal initially launched the product in Europe choosing Global Closure Systems as supplier because of its ability to manufacture the plastic components of the pack using different technologies. Zeller Plastik Poland’s capabilities matched the requirements of both manufacturing and assembly of the packs ready for filling. More recently, as a result of the subsequent worldwide product launch, Zeller Plastik USA is now also manufacturing plastic components to service the American market.

The slender 15ml container is injection blow moulded in PP in the Garnier Nutritionist signature bright green. The fitment is injection moulded in black PE and supplied assembled with the inox steel ball which itself contributes directly to the refreshing sensation of the gel for an immediate cooling effect. The transparent screw-on cap in natural PP is also injection moulded and features a silver band hot stamped around the skirt to coordinate with the silver Garnier logo on the container and label outline.

* Unit sales to January 2009 - Nielsen

ZP UK’s Valve Dispensing Caps for Lyle’s Syrups

06/10/2009 10:34:53

Tate & Lyle has capitalized on the packaging redesign for its range of Lyle’s Squeezy Syrups by introducing a dual use tamper evident valve flip-top dispensing closure from Zeller Plastik UK to cap the new fun-to-use headstand containers. The same dispensing closure also tops Lyle’s Golden Syrup Pouring base stand packs, without the addition of the valve, to complete the packaging redesign for both product ranges.

The standard snap-on matt finish PP closure with a narrow gloss band to the neck has been designed to fit the lightweight standard 36/29 PET neck finish and incorporates Zeller’s neat tamper evident tear-band to remove the need for induction heat seal liners. The 36mm diameter gold-coloured closures provide a stable base for the wavy 340g headstand packs as well as an attractive flip-top cap to the traditional round 454g base stand packs. Now clearly aimed at different markets as reflected by the packaging formats, Lyle’s Squeezy Syrups come in seven delicious varieties of ice cream topping with Lyle’s Golden Syrup Pouring available in Original and Maple flavours for drizzling over porridge, waffles and pancakes.

The headstand pack format offers consistent non-drip dispensing with clean product cut-off and minimal product wastage on disposal, providing the ultimate in packaging performance and convenience-of-use to the consumer. The new closure is a Zeller Plastik standard item suitable for foods and other applications.

UCP & Zeller Plastik UK Achieves BRC Global Standard

06/10/2009 10:34:50

UCP & Zeller Plastik UK of Norwich has attained accreditation to the new BRC Global Standard for Packaging & Packaging Materials, Issue 3 for Food and Beverage products at its first attempt, putting the company in the Top Ten category of BSI customers who have attained accreditation to the higher standard.

Since attaining the Integrated Management Standard in 2006, UCP & Zeller Plastik UK has continued to strive for improvement to its management systems to exceed customer expectations.

Zeller Plastik Philippines Expands into Beverage Market

06/10/2009 10:34:46

Full manufacturing capabilities in place to meet growing demand for carbonated soft drinks.

On March 19th, in Manila, Global Closure Systems (GCS), a leading global supplier of dispensing and delivery systems, celebrated the expansion of its manufacturing capacity in the Philippines to serve the local market’s robust demand for carbonated soft drinks (CSD). The company, on this date, officially launched two new manufacturing lines for beverage closures under the Obrist brand in its Manila plant.

Zeller Plastik Philippines has been supplying tube closures to leading MNCs in the personal care and household industry since 1992. GCS invested substantially in the expansion of the plant to enable it to fabricate an additional 500 million beverage closures annually. The new lines will produce Obrist closures for carbonated and non-carbonated soft drinks – both for PET and returnable glass bottles.

“The Philippines, with its large population, has the second highest per capita consumption of carbonated soft drinks in Asia,” said Bertrand Tellier, Regional Sales Director of GCS Asia Pacific. “Our combination of European technologies and local technical expertise on the new lines will undoubtedly better serve local market needs, as well as those around the region.”

The implementation of locally manufactured closures is critical and is in response to the industry’s growing environmental pressure and the needs of the Philippines customer base. Currently, significant volumes of closures are imported to serve the local market which has a cost and impact to the environment. This investment will significantly shorten lead times which in turn gives the supply chain greater flexibility.

Ashley Jones, Vice President of GCS Asia Pacific, said, “In tandem with our market extension into the Beverage Market, we are also implementing stringent Food Safety quality standards which includes HACCP and GMP. This expansion project demonstrates our confidence in and the long-term commitment to the Philippines market. Eliminating transportation reduces our carbon footprint and is one of the many practical approaches we take to conserve the environment and fulfil our corporate responsibility.”

The new manufacturing lines at Zeller Plastik Philippines are fully operational.

Paragon Supplies Traceable Packs With UCP’s Medi-Loc® CRCs

06/10/2009 10:34:43

Paragon Packaging has recently introduced full UV-traceability on its medo PAC range of glass bottles for liquid pharmaceuticals capped with UCP’s PP28 Medi-Loc® child resistant closures and its uno PAC range of PET containers for tablets capped with UCP’s R3 Medi-Loc® CRCs.

Medo PAC, in six sizes from 60ml to 500ml and uno PAC, in eight sizes from 25ml to 200ml are the only automated pre-capped medicine bottles available in the UK. The closures and bottles are invisibly UV inkjet coded at the point of capping so that each component can be fully traced should any quality issues arise or more serious incidents, such as a child poisoning. Paragon eliminates the risk of contamination inside the bottles by capping in a controlled environment and guarantees closure to bottle compatibility for secure child resistant packaging. The packs have the advantage of simplifying pharmacy administration and stocks, reducing the number of dispensing items ordered by half and eliminating the disparity between quantities of bottles and closures ordered. This allows busy pharmacies to comply with good practice, saving the time spent capping each batch of bottles opened and the potential for incompatibility between closures and bottles.

Paragon has worked with UCP for 25 years and stakes its reputation on the quality of UCP’s child resistant closures. A Paragon spokesman stated: “Consumer safety and pack integrity is our priority, and with children’s lives on the line we cannot risk supplying faulty components. We have full confidence in the integrity and compatibility of UCP’s Medi-Loc® child resistant closures backed up by the quality records of the millions of bottles we have capped over the years.” UCP’s Medi-Loc® CRCs comply with BS EN ISO 8317 2004 and the bottles comply with BS1679.

In accordance with Paragon’s environmental policy, both medo PAC and uno PAC containers and closures are 100% recyclable and supplied in cardboard transit packs specially designed for maximum protection, which are also 100% recyclable down to the carton sealing tape.

GCS Launches Sustainability Program CAP GREEN

06/10/2009 10:34:40

Global Closure Systems (GCS), a leading global supplier of dispensing and delivery systems, has launched its corporate sustainability program, Project Cap Green. Cap Green is spearheaded by GCS’ former CEO and now Non-Executive Chairman, Chris Harrison. He leads a steering committee in developing action plans to reduce the company’s carbon footprint and progress towards sustainability.

Over the next two years, GCS will be measuring its Greenhouse Gas Emissions progressively across all its 25 plants and implementing pilot projects that focus on waste reduction, energy saving, alternative materials, light-weighting and recycling. This is done by identifying emission output for each plant and any individual closure using a proprietary calculation system, and by using computer simulation software to ensure customers are offered the lightest closure weight possible.

In addition, GCS will be exploring practical options for using renewable energy sources, working with partners to identify areas of high energy intensity within the organization, and increasing the rate of recycling by using reground material in-house.

“We have achieved remarkable success over the years in reducing our carbon footprint and increasing our sustainability,” said Chris Harrison. “As a pioneer in the packaging industry, it is important for us to set the industry benchmark by continuing to develop effective policies like Cap Green that will help make GCS a greener company.”

In the last decade, GCS has been successful in reducing consumption of non-sustainable resources through lightweighting products, improving energy utilization, minimizing secondary packaging, maximizing transport efficiency and reducing waste.

GCS has already made many modifications to its standard product range in line with its Cap Green objectives. For example, GCS has significantly reduced the weight of their 30/25 mineral water cap from 3.1 grams in 1995 to 2.3 grams now, with improved closure performance. The company also introduced a lightweight tube closure range, Synergy, which weighs 1.5 grams less with the removal of ribs and thinning of side walls.

“Moving towards sustainability, and reducing the impact of our products and processes on the environment, are key objectives for GCS worldwide,” said Jerry O’Brien, Global EHS Director of GCS. “Throughout the world we are engaging in actions to achieve these objectives, working with our customers and suppliers. We believe pro-active efforts in this arena will enhance the performance and corporate responsibility of all involved.”

GCS and Shows

06/10/2009 10:34:37

For 2009 GCS have already scheduled at least three shows.

Their first show of the year will be in Paris in two weeks time at Pharmapack the 21st and 22nd January, where experts from the following divisions will attend : Astra Plastique, UCP, Zeller Plastik Germany, Zeller Plastik Spain and Zeller Plastik Italy.

Zeller Plastik Spain will then attend the biannual Hispack show in Barcelona, May 11th to 15th 2009.

Then in June 2009 Zeller Plastik Russia will be present at the Rosupak show, Russia’s largest packaging show, to be held in Moscow from the 15th to the 19th June 2009.

In 2008 GCS and its various divisions were present at several shows worldwide.

In October their Zeller Plastik division exhibited at The 10th China Shanghai Beauty Hairdressing & Cosmetics Exposition in Shanghai. In November the Bender division was present at the Brau Exhibition in Nurenburg Germany.

Later the same month the whole group exhibited at the Emballage packaging show in Paris.

ZP Mexico Launches SportGuard Valve Closure For Powerade

06/10/2009 10:34:32

Zeller Plastik Mexico, in conjunction with Global Closure Systems (GCS) R & D and United Closures and Plastics (UCP) in the U.K., has launched SportGuard, a convenient and elegant new liner-less 38mm flip-top valve dispensing closure for the re-launch of preservative free Powerade sports drink, one of many beverages solutions in The Coca-Cola Company’s portfolio.

The three-part assembly consists of a black dispensing outer closure and a white drinking spout both manufactured in HDPE. The drinking spout houses the silicone valve sub-assembly developed and supplied by UCP, Zeller’s U.K. sister company. The SportGuard design incorporates several unique features developed by working closely with Coca-Cola Export to meet the stringent demands of this hot fill product. Patented drainage channels ensure that the cooling water, which remains after hot filling, drains away cleanly. In addition, the technological achievement of a liner-less closure design obviates the need for induction seal liners and the cumbersome removal routine prior to drinking the product, making it more convenient and more cost effective.

The outer closure provides double security with a tamper evident band at the base and a neat tamper evident tear strip to the flip-top for optimal product integrity. With the tear strip removed, the flip-top is easily opened via the thumb recess and held on a flexible hinge in excess of 180 degrees from the spout for ease of use by the consumer. For child safety the closure design complies with the Choke Hazard criteria developed by the British Soft Drinks Association for sports drinks closures. Jorge Loza, Business Development Director for Zeller Plastik Mexico stated: “In developing SportGuard for Powerade we have tailored the design and technical expertise available within GCS to resolve all the challenges presented by the new hot-fill formulation and Coca-Cola’s requirements for closure functionality, ergonomics, safety and performance to produce an exceptional solution to the specific product needs, supporting the brand’s very competitive market positioning. SportGuard has been the result of exemplary team work between Coca-Cola and GCS.”

The 38mm closure caps both the 600ml and one litre sizes in the Powerade product range.

Astra Makes Challenger Flip-Top Sports Cap

06/10/2009 10:34:29

With the demand for sports caps evolving continuously, Astra Plastique has relaunched its bi-colour 28mm PCO Challenger flip-top sports closure with an innovative translucent polypropylene body available in an exciting range of trendy colours to meet the increasingly challenging requirements of the volume beverage market.

The closure design has a more modern edge to highlight the visibility of the cap structure with the use of translucent material. Astra Plastique’s R & D team developed a specific resin for this application overcoming the technical production requirements of the translucent material and the new design offers a more sustainable option due to the successful lightweighting of the closure in keeping with the Group’s Environment and Sustainability policy. The two-piece design lends itself to customizing by contrasting the highly appealing base and spout colours for product differentiation and premium market positioning. Held on a flexible hinge the flip-top is easily opened via the large thumb recess and, with no separate overcap to cause a choking hazard, the closure meets the European regulations for child safety. Organoleptic HDPE is used for the drinking spout to provide a more pleasant feel to the mouth with the rate of flow controlled by an integrally moulded anti-splash plug.

UCP Rises To The Boots Vitamins Pack Challenge

06/10/2009 10:34:26

Boots has relaunched its Vitamins range with a Child Resistant Closure (CRC) system developed by United Closures & Plastics which commercialises an unusual design brief and meets the stringent requirements of BSEN 8317:2004 testing standards for child resistant recloseable packaging.

UCP and Boots have a long history of innovative child resistant developments since Boots first launched Clic-Loc onto the pharmaceutical market a year ahead of the first U.K. child resistant regulations in 1975 in partnership with UCP. In 2005 UCP developed the PP28mm Medi-Loc closure for paediatric liquid medicines with Boots as the lead customer. Working together on the Vitamins project was a logical step given the past co-operation between the two companies.

The unusual domed design of this new 38mm polypropylene closure presented a tough challenge as the asymmetrical shape created by the steeply slanted area for labeling compromised the traditional geometry for a Squeeze and Turn closure. The force required to squeeze the closure is now a critical design issue as there is a delicate balance in achieving both excellent child resistance and adult opening performance: the BSEN 8317:2004 standard, when it came into force in October 2005, was made more stringent by narrowing the adult test to the 50 to 70 year age group only, addressing the needs of an older population, commonly with reduced dexterity whereas previously the test requirement was for 18 to 65 years of age.

The domed shape also prevented traditional methods of inserting the Lift ‘n’ Peel induction heat seal liners. A special liner support structure and snap beads were designed inside the dome to overcome this and the lining machine was specifically developed to insert the liner from underneath the closure. CRC opening instructions are embossed on the back of the cap and UCP designed a ribbed area above the CRC pads to assist with the capping of this otherwise smooth closure.

The Boots Vitamins range comprises three pack sizes of 75ml, 120ml and 170ml with the 38mm closure to fit all packs being produced in silver to reflect the premium quality of the products. Boots also requested an easy open closure for non-regulated products, which UCP was able to produce from the same basic mould set.

UCP's PP28 Medi-Loc® CRC Blitzes Proposed Elderly Adult Test

06/10/2009 10:34:21

In response to draft CEN proposals to launch a general test method to evaluate ease of opening of packaging with elderly people, UCP has taken the initiative to test its PP28mm Medi-Loc® Child Resistant Closure (CRC) in the age range 60 - 80 years old and has achieved a 100% pass rate.

For over 30 years in the UK the test requirements for evaluating child resistance have tested both children and adults and both sections of the test must meet minimum standards to achieve a fully accredited pack. It is generally accepted worldwide that the test method for children, developed in the USA more than 40 years ago, has stood the test of time as a reliable method of evaluating child resistant performance. For adults however, the age range has steadily increased to reflect lifestyle changes and yet the minimum pass rate required in the protocol test has remained unchanged.

- In 1975 BS 5321 was launched for Pharmaceuticals market and the adult age range, following the US standard of the time, was fixed at 18 - 45 years old with a minimum pass criteria of 90%.

- In 1987 BS6652 was launched to support the inclusion of designated Household Chemicals and at the same time the age range was increased to 18 - 60.

- In 1993 the first ISO standard (BSEN 28317) was launched to harmonise all European testing standards and the adult age range was modified to 18 - 65.

- A radical change to the adult test emerged in 2004 when BSEN8317 was launched with the age range of only 50 – 70 considered under identical pass criteria. This has put considerable pressure on the design and development of child resistant packaging to achieve the new requirement without sacrificing child resistant performance.

UCP developed its PP28mm Medi-Loc® CRC to meet the requirements of the 2004 standard, which was embraced by the OTC Pharmaceutical Industry in October 2005. Louis Meyerowitz, UCP’s Managing Director said: "On learning of the intentions of the CEN committee it was immediately apparent that we needed to understand how our closure system would fare in such a test. We selected an accredited test house to conduct the research using the protocol for BSEN 8317:2004 adult testing but with adults in the age range 60 - 80 and were delighted to learn that PP28mm Medi-Loc® achieved a 100% pass rate. UCP has always aimed to develop excellent child resistant systems which are also adult friendly - indeed we were the first company to receive the Owl Mark accreditation from the Centre of Gerontology at Birmingham University for a child resistant closure system."

GCS Extends Global Footprint In South Americas

06/10/2009 10:32:55

Global Closure Systems has extended the range of products licensed to CROWN TAMPAS in Brazil. For many years CROWN TAMPAS, a Joint Venture owned by Petropar and Crown Holdings, has been a valued licensee of the Beverage Closures Division of GCS, producing closures for the Carbonated Soft Drinks and Mineral Water markets, and more recently has produced edible oil closures under license from GCS.

The new license agreement allows CROWN TAMPAS to make and sell a very wide range of standard products from the GCS Speciality Closures Division serving the Pharmaceuticals, Personal Care, Food, Household and Industrial markets and includes full technical support from GCS. GCS have also extended the license territory of CROWN TAMPAS to cover Brazil, Argentina, Chile, Uruguay, Paraguay and Bolivia.

It is hoped that the license will lead to the rapid expansion of CROWN TAMPAS exploiting the GCS standard closure range and that, through the manufacturing expertise of CROWN TAMPAS, GCS will be able to serve its global customers with manufacturing interests in the South Americas more effectively. Christian Voegeli, Chief Executive Officer of GCS stated: “We are delighted to extend the scope of the license agreement with CROWN TAMPAS, with whom we have had a long and successful partnership for many years. This will be of significant value to GCS in serving major multinational customers who are increasingly searching for closure suppliers able to commit to the supply of identical products to consistently high quality levels across the globe.”

Exceptions to the license are closures for the Wines and Spirits market, which are licensed to other companies, and closures manufactured by GCS under license from third parties.

Zeller Cap Turns Squeezy Branston On Its Head

06/10/2009 10:31:21

As headstand packaging in the food market gains pace with brand leaders recognizing the consumer convenience such systems provide, Zeller Plastik has added to its standard range a new 55mm dispensing closure with a 17mm orifice to enable products with larger particles and high viscosity, such as pickles, relishes and jams to be easily dispensed.

Zeller’s first customer is Premier International Foods, which has adopted this closure for the relaunch of the Branston sweet pickles and relishes range to offer consumers far superior product dispensing. This 55mm polypropylene dispensing closure has a 38mm neck finish and can be lined with tri-tab peelable induction heat-seal materials suitable for PET and multilayer containers.

Zeller Flip-Top For Oxo Liquid Stock

06/10/2009 10:31:11

Zeller Plastik UK is supplying a tamper evident flip top closure to Premier Foods for Oxo Concentrated Liquid Stock, launched with the support of a £2m TV and media advertising campaign to bring the Oxo brand bang up to date.

Premier Foods selected the standard 29/21 Sevilla snap hinge closures manufactured by Zeller Plastik Spain from the extensive range of closures available throughout the GCS Group to suit the 160ml square amber glass bottles. The matt finish PE closures feature a flush fitting tamper evident tear band as well as an internal ring pull membrane designed specifically for food use. In addition, the integrally moulded flow restrictor ensures smoother pouring of the liquid. Closures are being supplied in red, yellow, green and purple to suit the four variants in the Oxo Concentrated Liquid Stock range.

The launch takes one of the UK’s most recognized and loved brands into new territory, capitalizing on consumer demand for liquid stock, while adding value to the category.

ZelValve Caps For Sara Lee Shower Gels in Europe

06/10/2009 10:30:40

In a major product streamlining and packaging redesign project, Sara Lee is re-launching its prestigious shower gel brands, Duschdas, Radox, Monsavon and Badedas throughout Europe in harmonized headstand packaging with an evolutionary silicone valve dispensing closure designed and produced by Zeller Plastik U.K.

Representing a significant move to convenience packaging in mainland Europe, Duschdas in Germany and Austria, Monsavon in France and Badedas in Italy and the Netherlands have adopted the familiar sail shaped 250ml PP headstand valve pack for the first time. Radox, which has used ZelValve dispensing for many years, retains its slightly taller profile and foldout shower hook for the U.K. market. The headstand format has the advantage over upright packs of consistent non-drip dispensing with clean product cut-off and minimal product wastage on disposal. Critical to the function of headstand packs and integral to Sara Lee’s marketing strategy is the reliable ZelValve non-drip dispensing system. Zeller Plastik U.K. has installed two high-speed stack mould production lines with in-line assembly operations to meet the four-fold increase in volume needed to satisfy the Sara Lee’s European requirements. Utilizing valve sub-assembly technology, the new closure is lighter in weight than the previous version developed for Radox in 2005 and technically enhanced to improve capping performance on Sara Lee’s high speed filling lines. Steven Jordan, NPD Project Manager commented, “This has been a massive project for Sara Lee and Zeller Plastik and to give credit where it’s due, the people at Zeller made it much easier for us by ensuring the project ran very smoothly from the start, which is quite an achievement when you take into account the scale and complexity”.

The packs are designed to be left open and ready for use for optimum consumer convenience as the hinged lid snaps into a recess in the back of the closure and is only required as a transit seal. Closures are being produced in eleven colours to suit all product variants. Radox, Duschdas, Monsavon and Badedas are registered trade marks.

Nestlé Expands In Mexico Leverging GCS - ZP Innovation

29/09/2009 19:11:18

Nestle is expanding its Flavoured Milks product range in Mexico building on the region's established and growing market for dairy drinks. This October the company launched new packaging and products utilizing a fresh closure design specially created for Nestle by Zeller Mexico, a GCS company.

These 38 mm caps are used on three separate flavours each with different logos moulded into the design. The caps feature the NESQUIK Rabbit, a CARLOS V king figure, and the CRUNCH logo each giving the brands a distinct shelf profile and greater brand identity with consumers.

A major benefit for Nestle in working with Zeller was its innovative approach to designing the closure. Not only was the Zeller team able to produce an attractive looking closure; they were able to reduce the weight of the closures by more than 2 grams.

"Nestle wanted to create a high impact packaging for the consumer, but also wanted to create greater efficiencies," said Oscar Cervera, National Sales Manager for Zeller Mexico. "We were able to reduce material usage and weight through an innovative staggered thread design. The cap design offers a fully functional open and close feature over many uses while reducing material usage and weight."

Nestle's line of milk based drinks is aimed at expanding the current kid target group to teens being relevant to both. The 300ml bottles feature an easy to grip 38mm closures. Nestle is producing these products 2 hours north of Mexico City in the city of Queretaro.

Product production at Zeller was just as cutting-edge as the closure design. Zeller impressed the Nestle team by beginning project management a week earlier than projected.

The Nestle and GCS partnership also finds synergies in a global relationship. GCS is able to leverage expertise and innovations from any of its 26 production sites throughout Europe, Asia and the Americas including its Zeller plant in Mexico City. The company leveraged this global resource in winning and fulfilling this Nestle project.

"We have found that proactive, innovative, quality service and products are a success in the marketplace for consumers and for our customers," said Cervera. "This project proves that innovation and efficiency can work together to grow markets."

UCP Caps Sensodyne Pronamel

30/07/2008 11:01:27

UCP is producing a new custom designed screw closure for Pronamel, part of GlaxoSmithKline’s Sensodyne oral care range, the first toothpaste specially formulated for people with sensitive teeth to help protect against acid erosion.

The user-friendly polypropylene closure has a two-start thread, which fully unscrews in a quarter turn and closes with a positive click. A custom shoulder nozzle was developed in conjunction with tube manufacturer, Betts and the flared design of the cap provides a sturdy base for the pack to stand on in use. Produced in a light green tint with a frosted finish, the closure is visible through a similar shaped cutout in the retail carton and perfectly compliments the brand graphics.

Abbey Well Takes Challenger Sports Cap from UCP

12/02/2008 09:20:57

In a move away from push-pull closures, Abbey Well is re-launching a number of its products with the new 28mm PCO Challenger flip-top sports closure from Astra Plastique, supplied in the UK by United Closures and Plastics of Norwich.

Now available to suit both 28mm PCO and 30/25 PET neck finishes, the Challenger range covers the needs of the volume beverage market. The two-piece hinged sports cap has a tamper evident drop band at the base of the closure and a tear-off strip on the flip-top for optimal product integrity. Easily opened via the large thumb recess, the flip-top is held on a strong but flexible hinge at 180 degrees to the closure body making it easier and more comfortable to drink from as well as safer for children, with no separate parts to cause a choking hazard. The drinking spout is manufactured in organoleptic HDPE and the rate of flow is controlled by an integrally moulded anti splash plug for an altogether more pleasant drinking experience.

David Charlesworth, Technical Quality Manager for Abbey Well commented, “ As one of the first available flip-top sports caps for 28mm PCO finishes on the market, and we feel, the best, we like the design and neat appearance of the Challenger cap. We know from research that consumers appreciate its positive re-closing action confirmed by the audible click and not least, UCP have provided excellent technical support to ensure that the transition from our old cap ran smoothly”.

The two-piece design, with the base manufactured in HDPE, also offers colour- contrasting opportunities. Abbey Well chose a white drinking spout with the base caps in yellow for Abbey Well Fruits and blue for Abbey Well Natural Mineral Water to give added product differentiation.

New Zeller Standard Caps Nivea Visage Oxygen Power

23/11/2007 09:12:29

Beiersdorf has chosen Zeller Plastik Deutschland’s new 50mm ZelDisk Multicap dispensing closure to cap new Oxygen Power Reviving Cleansing Gel, the latest addition to the Nivea Visage product range.

50mm Zeldisk Multicap is a re-designed and updated standard dispensing closure for plastic bottles and tubes with the addition of an orientation feature, which aligns the closure orifice with the front label for improved appearance on the retail shelf. A reshaped thumb recess guards against accidental opening, as a positive push is required on the indentation point on the Zeldisk. The body of the Nivea Visage Oxygen Power closure is manufactured in translucent white PP with a touch of pearlescent blue matt sheen and the PE disc is in a contrasting pearlescent light blue to match the dominant label colour.

In the same diameter as the container, the closure extends the height and visual impact of the 200ml clear blue tinted PET bottle, which reveals the eye-catching crystal clear gel with suspended cleansing pearls. The Nivea Visage Oxygen Power range also includes Day Cream and Night Cream containing 15% pure oxygen to revive the skin and is currently supported by an integrated multimedia advertising campaign.

The 50mm ZelDisk Multicap is available in a choice of matt or gloss finish and is also suitable for headstand use.

Zeller Response to Boots Overcaps

05/11/2007 10:26:05

Zeller's Rapid Response To Boots Custom Overcaps

Whilst the focus of the UCP and Zeller Plastik business in the U.K. is high volume injection moulding with in-line assembly and lining equipment, the company also provides the flexibility to satisfy small run custom moulding projects for its key customers.

Utilizing the facilities and standard tooling bolsters housed at Zeller Plastik's Lenhausen plant in northern Germany, Zeller U.K. was able to develop a custom overcap in natural polypropylene for Boots Soltan 200ml Sun Spray as part of the Soltan 2007 re-design by producing tooling inserts. This provided both a low cost of entry for Boots and a shortened lead-time, taking just nine weeks from approval of drawings to full production.

With an extensive range of tooling bolsters, Zeller can provide cost effective and rapid solutions for new product launches.

Unilever’s Dressings Package Redesign

05/11/2007 10:21:35

GCS Designs Custom Closure for Unilever’s Dressings Package Redesign

Unilever has invigorated its dressings category with a new package design that features an inverted bottle and oval-shaped, flip-top valved closure. The company worked with GCS and two bottle partners to develop one standardized design, in a wide range of bottle sizes, for the entire product line to strengthen brand recognition, increase consumer convenience and maximize product freshness.

GCS created a unique closure system that is compatible with the inverted bottle design in all bottle sizes, which helps Unilever streamline production for faster speed to market. To meet Unilever’s demand, GCS has dedicated three complete moulding and assembly lines at their facilities in France, Germany and Spain.

An oval-shaped cap was selected by Unilever for brand differentiation. In addition, the flip-top, butterfly-hinged closure is easy to open and is resistant to damage or breakage from repeated use. Featuring a valve sub-assembly system, the closure allows for greater control of the product when dispensing and also ensures the spout remains clean over a long period of time.

“We wanted the new pack to offer a unique experience from other inverted bottles in the marketplace. In addition, we had particular requirements for the new package design -from cap shape to protecting product freshness,” said Lorenzo Zaffaroni, European Supply Manager – Rigid Plastics for Unilever. “GCS was able to deliver a sophisticated and highly effective solution for our needs.”

A tamper-evident, peelable induction heat seal (IHS) liner is sealed onto the bottle to ensure maximum product freshness. GCS designed the cap with technical precision, for easy removal, in order to detach the liner, and to properly align with the bottle when placed back on the pack.

The new package is currently used for the company’s portfolio of dressings—consisting of well-known brands such as Amora, Calvé and Hellmann’s—that are available in European markets.

GCS appoints new Chief Executive Officer

11/09/2007 13:33:12

Global Closure Systems (GCS), a leading worldwide supplier of plastic and metal closing and dispensing systems, announces today that Mr Christian Voegeli has been promoted to Chief Executive Officer of GCS. He previously served as President of Speciality Closures in Europe and Americas. With this key appointment GCS is demonstrating its commitment to drive innovative, profitable growth within the Speciality and Beverage Sectors worldwide.

Based in St Cloud, France, Mr. Voegeli will be responsible for coordinating the international business and developing global growth strategies to support GCS. In this position, he will continue to retain direct responsibility for the Speciality Closures business. Christian Voegeli is replacing Mr. Chris Harrison who will now focus on strategic activities as Non-Executive Chairman of GCS.

Christian Voegeli, aged 51, has a Doctorate in Engineering from Grenoble University and joined GCS in 2006 following a successful career, predominantly within the automotive industry, where he ran a number of key international operating divisions.

“Proven leadership, managerial skills, and forward thinking are essential to our business,” says Chris Harrison. “Christian Voegeli’s knowledge of our business and markets is a real asset to our company. He will focus on strengthening GCS’ position as one of the world’s largest, most innovative and entrepreneurial global closure companies.”

Zeller Turns H.P. Brown Sauce On Its Head

03/09/2007 17:05:41

The success of Heinz Tomato Ketchup, Salad Cream and BBQ Sauce products in headstand packs with silicone valves has lead brand owner, H. J. Heinz to launch H.P. Brown Sauce in a headstand version with a new standard 55mm valve dispensing closure from Zeller Plastik U.K.

The headstand presentation ensures excellent valve performance because the sauce is always ready to dispense. Zeller already supplies 31mm and 38mm standard flip top dispensing closures as well as 55mm and 63mm custom valve dispensing closures to Heinz for its ketchups and sauces range, so was the natural choice for this new H.P. packaging presentation launch.

‘Easy’ Fabric Conditioner Closure From UCP

03/08/2007 16:57:08

UCP has designed and produced a new general trade 58mm Fabric Conditioner dosing cap in conjunction with Powder and Liquid Products (PLP) of Consett, County Durham. This will be used by the laundry and household cleaning products manufacturer for its ‘Easy’ brand of fabric conditioner in 2 litre packs as well as private label products.

‘Easy’ is targeted at value-seeking consumers and offers superbly presented products at keen prices. PLP reports that ‘Easy’ has excellent distribution throughout the U.K. and Ireland and is available in cash & carries, wholesalers and most high street discount stores, where the product range has a significant market share, a proven high rate of sale and generates excellent footfall for stockists.

The PP Homopolymer closure was designed at UCP’s Norwich plant and features narrow ribs around the top of the cap to aid grip blending into a wave profile in contrasting gloss, which continues into the skirt of the cap for a pleasing aesthetic effect. As well as being compatible with existing containers, the closure is manufactured to a high quality standard to achieve customer capping line efficiencies. UCP already has a significant share of this market, supplying the bulk of closures used by the U.K. contract fillers.

The new standard closure provides an excellent alternative when custom tooling cannot be justified. The 58mm dosing closures are currently available in ten colours to suit all variants in fabric conditioner product ranges.

Packaging Becomes the Product

09/07/2007 16:42:17

Unique package design ‘O’Cedar Floor Polish’ from Reckitt Benckiser redefi nes packaging convenience

09/07/2007 - Reckitt Benckiser is a leading consumer goods company serving markets all over the world with an array of household, health & beauty, and food products. Consumers have long and trusting relationships with Reckitt Benckiser household brands such as Lysol, Harpic, Easy Off, and O’Cedar. In fact the company ranks as no. 1 in surface care products worldwide.

In order to maintain its leading position and to keep these brands fresh in the marketplace, the company leverages the power of packaging to offer consumers new perspectives on its products while maintaining the integrity of brands that consumers have used for years, or even decades.

The company recently launched new packaging for its O’Cedar brand of fl oor polish in France. Reckitt Benckiser went beyond usual packaging design alterations and completely rethought the consumer’s relationship with O’Cedar fl oor polish. By melding packaging and product functionality in a triangular bottle that can be used as a floor mop, Reckitt Benckiser is offering greater convenience to consumers and is redefi ning how floor polish is purchased and used by consumers.

The team at Reckitt Benckiser worked with Zeller Plastik Germany and Zeller Plastik Poland to create a triangular plastic bottle containing the product during transportation and at point of sale. When the consumer uses the product at home, the bottle, which also features an integrated valve and sponge foam, can be fastened to a standard broom handle and used as a fl oor mop. Reckitt Benckiser is marketing the product as O’Cedar Cireuse Express.

By offering consumers this new way of using O’Cedar, Reckitt Benckiser are extending the brand experience to all aspects of how it is used around the house as it offers greater convenience but it also builds a stronger relationship with consumers.

The package answers a combination of trends in the marketplace. Consumers are increasingly looking for greater convenience, cleanliness, and disposability as well as ways to simplify household storage.

The O’Cedar Cireuse Express all-in-one package is able to answer this combination of needs by containing and controlling the product during use and minimizing contact with consumers’ hands. It also reduces storage for sponge mops and cloths and enhances product results by ensuring that the applicator is always fresh.

The success of the new O’Cedar packaging depended on several design elements working in harmony as consumers use the product. An all-in-one floor-polishing package needed to fit in corners and be easy for consumers to maneuver. At the same time, the package had to be durable over the course of many uses.

Reckitt Benckiser had to enter the mind of the consumer and see how they could not only substitute the mop or cloth, but improve on it. With the O’Cedar package, Reckitt Benckiser found they could answer consumer needs previously outside their reach – needs such as, more even dispensing of the product, having a fresh way to apply the product, protecting walls and furniture, and liminating the need for excess mops and rags. The development team used a holistic approach to the packaging design, looking at the challenges consumers faced and answering many of them in an all-in-one package design. Relying on its strong partnership with Zeller and GCS, Reckitt Benckiser was able to redefi ne the usual requirements of packaging.

“Working with Reckitt Benckiser on this project extended our own thinking about what packaging was and how consumers would interact with the product,” said Margret Koehn, Key Account Director for Reckitt Benckiser. “Traditional packaging takes into account the transportation of the product, point of sale, and how consumers open, pour, and close a product. With O’Cedar, we had to throw away the ‘open – pour – close’ model and enter the design process with fresh eyes.”

The O’Cedar floor polish product has been a success in France. The package design is also a preview of a growing trend of packaging that becomes the product. For Reckitt Benckiser it is one more way the company can keep existing brands fresh in the minds of consumers.

Constant innovation is key to the success of Reckitt Benckiser’s brands worldwide. The leading consumer goods company continues to work with partners like GCS to bring together packaging and product innovation so that they work in tandem. This enables Reckitt Benckiser to truly differentiate its products on the marketplace bringing value to consumers by answering their need for greater convenience.

Growing Markets for Household Goods in Asia

09/07/2007 16:17:55

SC Johnson works with GCS to win share as markets grow by as much as 30%

09/07/2007 - The market for household products in Asia is booming. Fuelled by population growth plus a burgeoning middle class, products for home care are seeing double-digit growth. Zeller Plastik is serving the region from a number of locations and is working with customers to serve rapidly growing markets in the region. SC Johnson is one Zeller customer that is winning more share in household products through greater innovation.

SC Johnson has worked with Zeller on two of its aerosol brands, Raid for the Chinese & Korean markets and Pledge Leather & Wood Care for the Chinese market. Designing a cap that was durable, easy-to-use, and safe for customers was the challenge. Of course, accomplishing that combination cost effectively was also a goal.

Zeller has produced a one-piece aerosol cap for Raid. Special selection of the material grade was necessary to ensure the product doesn’t crack during transportation and also to prevent the plastic from breaking on impact or deforming when exposed to high heat. The cap also features reinforced ribs further strengthening the integrity of the cap. This is important as many of the products face long truck shipments after leaving the plant. This cap is helping SC Johnson take full advantage of the growing market for bug sprays in the region. The population is moving away from powders and incense and bug spray sales are seeing increases at a rate of 30% per year.

“Durability during transportation is important to our customers,” said Aaron Goh, General Manager, Zeller Plastik, China. “As China’s economy grows, so does its road network. Our cap will face many extremes before it reaches the fi nal consumer and it is essential that our product can withstand this.”

This one-piece design of the Raid cap also helps SC Johnson simplify its assembly process. But the process for making a one-piece aerosol cap is anything but simple. Zeller created a complex mould design which forms a very narrow spray channel (<1mm) at a 90-degree angle. This cost-effective solution is important for keeping a powerful yet controlled spray that stays out of contact with consumers as they use the product.”

For SC Johnson Pledge Leather & Wood Care, Zeller employed a different type of design using 2-piece assembly. For this cap, Zeller produced a hollow cap that easily fi ts the assembly piece and spray nozzle.”

“These two applications represent a good example of our working partnership with SC Johnson,” said Goh. “Combining our knowledge of technology with the customer’s product and geographic needs, allows us to build business based on a growing trend.”

New Standard for Premium Juices

15/06/2007 14:53:45

Premium Juices Capped With New Massmould Gold Standard

26/03/2007 - Massmould has designed and produced a new 38mm single piece tamper evident closure to suit Esterform UCS 38 neck finish PET pre-forms.

Manufactured in HDPE, the closure is an addition to Massmould’s extensive standard range and has been adopted by Johnson’s, the UK’s number one freshly squeezed juice brand, produced by Daniels Chilled Foods, to cap fruit juices and smoothies in 250ml, 500ml and 1 litre containers. The closure has a pleasing external profile and offers efficient and effective tamper evidence for the customer. The Johnson’s range has been re-launched in premium format clear PET bottles providing improved visibility of the colour and texture of the product for the consumer.

The closure is available in a range of colours to suit customer requirements.

Beverage Production in Russia

15/06/2007 14:52:48

GCS Successfully Enters New Market for Beverage Closures

02/04/2007 - GCS announces that the Zeller Plastik Russia plant will now manufacture closures for the beverage industry. Already working with two multinational beverage companies, the plant is an important part of GCS’ Beverage business sector growth.

Founded in 2004, the Zeller Plastik Russia plant has traditionally produced custom closures for multinational customers with personal care and household products. With the local beverage market rapidly growing, major brands are expanding their business into Russia. They seek experienced and reliable packaging partners who can quickly deliver quality, innovative solutions to its customers.

Serving only the Russian market, Zeller Plastik Russia works closely with its customers in developing and securing new opportunities for growth within the country. As the Zeller production plant has been serving global brands for nearly three years, not only are international customers able to enter the Russian market quickly, but they also benefit from GCS’ global resources and industry expertise. The Russian facility can also efficiently serve customers locally providing them with the latest in closure technology and therefore strengthen their position in the local market.

With more than 70 employees at the Zeller Plastik Russia plant, GCS delivers innovative, high quality products for local business. Major customers in Russia include Avon, Danone, Kraft, Mars, Nestlé, L’Oréal, Pepsi, Procter & Gamble and Schwarzkopf & Henkel.

New 38mm Beverage Cap

15/06/2007 14:51:54

Obrist’s New 38mm Closure Keeps Natural Beverages Fresh

02/04/2007 - The demand for flavoured water, juices and other noncarbonated beverages, continues to rise as more consumers look to incorporate healthy options into their diet. Such beverages are often in bottles with a wider neck, as they are easier for consumers to drink from and also enable brand owners to fill the product at higher speeds.

The Obrist division of GCS has recently introduced the 38mm single piece closure for the beverage industry. Produced with HDPE resins, the new lightweight closure is an extension of the brand’s standard closure range.

“The challenge was to design a functional cap using clever geometry that could provide a secure closure and meet the sterilization requirements of the filler,” said Mauro Signorini, Vice President of Sales and Marketing for Beverage Plastics. “Our team of innovative engineers were able to create the closure so that it is consumer friendly, easy-to-open and aseptic.”

As natural and non-carbonated beverages continue to grow in popularity, brand owners need packaging that coincides. To eliminate product contamination, aseptic filling processes are increasingly important to brand owners. While traditional in design, the 38mm closure is the first and only of its kind as it is produced without the use of unwanted agents and additives. The new closure has been specifically developed to be compatible with aseptic filling lines.

While primarily used for non-carbonated beverages, GCS is also currently supplying the 38mm closure to new markets as two versions: one with moulded bridges tamper evident bands and one with a slit band to meet the highest requirement for safety of the carbonated soft drink industry.

New Lightweight Beverage Closure

15/06/2007 14:51:04

GCS and ISBT Leading the Way for Future Standard for Beverages

02/04/2007 - New lightweight closure offers serious reductions in cost and waste

GCS and other industry leaders met to discuss developing a finish with less material for cost savings at the International Society of Beverages Technology in November 2006. Together, they determined the “future standard” for beverages: the PCO 1881. The new lightweight finish is expected to replace the original PCO 1810 standard finish for beverages. Obrist will be one of the first companies to launch the new closure standard during Q2 of this year.

The introduction of the PCO 1881 28mm closure reconfirms the company’s capabilities as an innovative industry leader. To design a user-friendly closure using minimal material while meeting all beverage market requirements, presents several challenges for closure manufacturers. There is a fine line between how thin a closure can be before it is no longer functional.

“The new finish achieves a weight of 1.3 grams less than the PCO 1810. We knew this project required advanced technology to ensure the corresponding closure worked properly,” said Mauro Signorini, Vice President of Sales and Marketing for Beverage Plastics. “Given our industry experience, we were confident in our abilities to meet this challenge.”

GCS’ Obrist division has successfully developed their version of the PCO 1881 lightweight closure. A single-piece or two-piece option of the new closure will be available to end users. Eventually, the company plans to introduce an entire range for all beverage market requirements.

“We believe the industry is pushing for the lightweight closure to become the new industry standard for beverages,” said Signorini. “Today’s consumer is more aware of packaging waste and the effects on the environment. While cutting materials benefits the brand owners by reducing costs, the customer will ultimately benefit from a package using less material.”

PTOC - Beverage Closures

15/06/2007 14:50:09

New Closure from Obrist Gives Classic Look to Bottled Carbonated Beverages

(Paris, France - 02/04/2007) Developing new products that improve the cost effectiveness and enhance the performance of all products and processes is crucial to ensure continuing market leadership. GCS’ teams of engineers are constantly developing new technologies and improving upon the companies’ established and trusted portfolio of products.

Drawing from its global resources for innovation, Obrist has introduced the Plastic Twist Off Crown (PTOC closure) into the U.S non-alcoholic, carbonated beverage sector. The new, short closure is ideal for single serve bottles up to 24 ounces (600ml), which accounts for 70-80 percent of all carbonated beverage bottles in the U.S. market.

The PTOC closure is designed with less material which provides significant environmental benefits based on the new weight of 2.1 grams or 0.7 grams less per closure than the current 28mm PCO closure. In addition to the environmental aspect, the PTOC closure drives significant economic benefits from the light weighting of the closure and the corresponding light weighting of the PET bottle finish. Both closure and bottle finish are part of Obrist’s portfolio of patented technology.

Obrist has brought this PTOC closure and bottle innovation to a major beverage company in the U.S. In partnership with that company, Obrist has designed and developed a proprietary closure which has a similar pattern to the original, lower profile steel crown. The new custom PET package design is nostalgic of the original CSD glass bottle which incorporated the low profile look.

“By reducing the material, the new closure not only provides brand owners with an environmentally friendly package, but also results in significant economic benefits,” said Patrick Nash, Vice President, Sales - Beverage Plastics USA. Additionally, with the new closure and bottle design reminiscent of the original glass bottle, the packaging creates a positive experience with the product for the consumer. At the end of the day, for brand owners, this means more product sales.”

The initial phase of the project is underway with the successful conversion of 6 bottling plants over the past 12 months. During this time, both partners have made sizable investments to convert to this new closure and bottle. Obrist has retooled moulds in order to satisfy the large volume of PTOC closures needed. The customer has also invested in the necessary changes to their bottling lines to accommodate the shorter finish as well as new bottle moulds featuring the PTOC finish. Even with the significant capital investment, the customer is very happy with the projected return on that investment. The success of this project has relied heavily on the firm commitment and partnership developed between Obrist and its customer.

Moving forward, Obrist’s customer plans to convert all their US and Canadian bottling plants to the PTOC closure and bottle in the near future.

Wine Evolution Under Screw Caps

15/06/2007 14:49:03

First Study to Analyze Liner Impact on Wine Evolution

Industry leaders join forces to scientifically explain wine development under screw cap

(Paris, France - 13/03/2007) UCP, MGJ and EXCELL Laboratory have partnered for the first scientific study to examine the influence of liner permeability on the evolution of wines with varying reductive potentials when using a screw cap closure with different liners. Four wine varietals were selected and bottled in Bordeaux, France on October 13, 2006.

Over the next 18 months, the evolution of each wine, using various liner and closure combinations, will be observed and analyzed. Results from the study will provide valuable insight on how a wine develops under a screw cap closure. The project is intended to develop a series of scientific arguments making it possible to reason why a particular liner may be a better choice for a particular wine.

“Previous studies indicate synthetic corks have excessive oxygen permeation in comparison to natural cork, which results in increased oxidation and premature ageing in the bottle,” said Pascal Chatonnet, founder, EXCELL Laboratory. “As a result, several winemakers using screw caps may try to minimise reduction through pre-bottling processing. We believe that it comes down to the correct chemical make-up of the wine combined with an intermediate liner solution.

The capacity of a wine to evolve in a reductive or oxidative way is influenced by the wine’s composition, the conditions when preparing the wine for bottling and the closure system. Until now, studies have focused on wine closures and levels of oxygen permeation, vastly overlooking a wine’s reduction potential. Recent research indicates closure permeability alone does not guarantee a positive or negative evolution in the bottle. The coupled effect of closure choice and the potential of the wine to resist oxidation and generate reductive odours must be taken into account to determine "the right closure for the right wine".

In order to conclude the appropriate closure solutions for a wine, the composition of wine was studied to determine reductive and oxidative potentials. After careful analysis, the study partners selected a red and a white wine with low reduction potential (Merlot and Sauvignon) and a red and a white wine with a high reduction potential (Syrah and Sauvignon).

The study partners selected two liners from MGJ’s œnoseal® range, the saranex and the tin-saran liner, both in a UCP VinGuard/30x60mm screw cap closure, as they are products currently available in the market.

The closures were measured in controlled conditions (reference method ASTM) to determine the different levels of low permeability. Each wine group, low and high reduction potential, were bottled with UCP VinGuard 30x60mm aluminium closures fitted with a tin saran liner and a EPE saranex liner. The control group of wine was bottled using the Nomacorc “Classic”, a synthetic cork with low oxygen permeability in comparison with other synthetic corks.

“We know that a screw cap is already an acceptable closure for wine, but there has never been a scientific examination of the appropriate liner for wines that have strong or weak potential for reduction,” said George Thomson, Key Account Director, UCP. “Now we can help wine makers determine the best liner for a screw cap closure for an individual wine, which will result in greater quality consistency and a better consumer experience with the wine.”

The scientific study is managed and supervised by EXCELL Laboratory, following a strict protocol and close monitoring to ensure the conditions are consistent for greater accuracy. The evolution of the wines will be evaluated both scientifically and through sensory observations throughout the study.

Substances positively or negatively influencing the taste (oxidative and reductive volatile compounds), coupled with measuring dissolved oxygen and descriptive sensory analysis will be documented when assessing the composition of the wines. Special attention will be paid to the volatile sulphur compounds implicated in the formation of unpleasant reductive odours, the composition of the wine in terms of anti-oxidants, and sensory analysis. These compounds will be analysed using sophisticated and specific dosage techniques such as gas chromatography, mass spectrometry, flame photometry and specific enrichment techniques, as well as by tasting.

“MGJ and UCP have a long history of serving the wine industry. We anticipate the results of this study will allow us, as packaging partners, to better serve the wine industry,” said Stephane Triquet, Managing Director, MGJ. “Having scientific data to help explain the performance of the closure will help winemakers achieve their goal to make better wine.”

For further information on our UCP Wines & Spirits division, please click here.

Whitening Product Line in Asia

15/06/2007 14:48:11

Making a Splash: Brand refresh to stay competitive

15/01/2007 - For more than 10 years, Splash Corporation has trusted Zeller Plastik Philippines for innovative solutions, consistent quality, and efficient manufacturing processes. When the company decided to refresh the appearance of its top selling products, Splash turned to long-standing packaging partner GCS.

Splash Corporation, one of the leading personal care product manufacturers in the Philippines, was the first FMCG company in the country to release a skin whitening product line. Its SkinWhite whitening product line quickly became a consumer favorite thanks to its advanced whitening technology.

Since its launch, however, several local companies have created similar products to compete head on with the SkinWhite range, making a brand refresh necessary to stay competitive. Even though the SkinWhite lotion and soap enjoy a dominant market leadership in their respective categories, a package redesign was considered necessary to ensure shelf appeal and an improved consumer experience with the product.

The team at Zeller Plastik offered the company an array of creative closure solutions based on the global portfolio from GCS. Using an existing flip-top closure design, Zeller Plastik made a number of enhancements to create a unique side-opening closure. Creating a new solution from an existing product design allows GCS to offer innovation, efficiency, and dependability: an ideal combination for Splash.

“With its distinctive shape and side-opening, the new closure is unique not only to the personal care segment but also to the Philippines market,” says Teenah Espiritu-Paruli, Sales Manager, Zeller Plastik Philippines.

The project was completed in less than a year with smooth implementation at every level from development to production to shipping and the SkinWhite product was successfully re-launched in June 2006.

GCS Makes North American Debut at HBA 2006

15/06/2007 14:47:20

01/09/2006 - The health and beauty industry will be formally introduced to the GCS family at the annual Health and Beauty America Exposition and Educational Conference (HBA) in New York City September 12 - 14, 2006. At Booth #1335, GCS will showcase a wide range of products from its global portfolio. These include tube closures, flip-top snap-hinge dispensing closures, closures incorporating valve systems, and trigger sprayers.

“At HBA we will showcase many standard and customer products that bring innovation, convenience, and shelf appeal to a wide-range of personal care products,” said Claudia McLeod, Business Development Manager, Zeller Plastik, US. “This show is an excellent opportunity to showcase the work that Zeller’s brand has been built on, as well as demonstrating the strong partnership we have with other GCS companies.”

HBA is the definitive event for the cosmetic, fragrance and personal care industry. Since 1993, the show has created an international marketplace bringing together suppliers and buyers. For more information please visit www.hbaexpo.com..

GCS Debut at Hispack 2006

15/06/2007 14:46:30

Global Closure Systems Debuts at Top European Trade Show Hispack 2006

01/09/2006 - Global Closure Systems (GCS) made its European debut at Hispack 2006 International Packaging Fair, in Barcelona, Spain from March 27 to March 31, 2006. With over 2,200 exhibitors in the packaging industry, Hispack is the leading packaging fair in Spain and one of the most prestigious in Europe.

GCS introduced a series of new standard closures including the Induzel 38, a 38 mm diameter screw-on closure with an EPE liner from Zeller Plastik Spain for industrial applications and Devil, a closure with a dosing valve system, from UCP Norwich.

In addition, GCS presented two new projects, Alcalá which is a closure for an edible oil bottle with a flow regulation system from Zeller Plastik Spain as well as Perla, a bi-injection closure for cosmetic and toiletry products.

“At Hispack 2006 we demonstrated the clear advantage that GCS brings to a wide range of industries from food to beverage to health & personal care,” says Felipe Griñó, Sales & Mktg. Director, Zeller Plastik Spain. “By offering these industries standard products as well as global expertise in innovation, we are able to serve customers on both a regional and global basis.”

Hispack 2006 was held March 27 – 31, 2006 in Fira de Barcelona’s Gran Via Exhibition Centre. This triennial show, organised by Fira de Barcelona in collaboration with the Graphispack Association, showcased the latest in machinery, manufacturing processes, materials, labelling and coding, packing, packaging and point of purchase advertising elements. For more information on Hispack please visit www.hispack.com.

New Flip-Top Caps For Amenities

15/06/2007 14:44:37

US Technology: Zeller Plastik adds convenience and functionality to amenities: samples and travel-size products with new flip-top dispensing closures

01/09/2006 - Products packaged in small bottles and tubes for use as hotel amenities, product samples or travel sizes can now also feature a handy, trouble-free flip-top dispensing closure thanks to two new products from Zeller Plastik USA

Zeller’s new 15-415 Smoothwall Flip-Top bottle closure is ideal for miniature bottles of shampoo, lotion, hand sanitizer and other personal care products. Since the closure no longer has to be removed to dispense product, this development provides a tremendous benefit to hotels by virtually eliminating clogged drains caused by lost caps, a common maintenance expense. In addition, the top of the closure can be embossed with a company or hotel logo for added brand support.

For small tubes serving these same applications, Zeller’s 1-inch M8 Flip-Top tube closure provides the same dispensing convenience. Perfect for hand creams, toothpaste, makeup, and other products, the 1-inch M8 Flip-Top tube closure features a profile as short as nondispensing closures, providing heightened functionality without a corresponding increase in size.

“For decades, Zeller has provided superior dispensing closures for the world’s most trusted consumer products,” notes Nancy Kane, Marketing Coordinator, Zeller Plastik USA. “It is with great pride that we are now offering the same calibre of product in smaller sizes to accommodate this very important market.”

The 15-415 Smoothwall Flip-Top bottle closure comes in orifice sizes of .125-inch and .250-inch. The M8 Flip Top tube closure is 1-inch in diameter with an .187-inch orifice. Both feature a crab’s claw seal and can be produced in any color to meet design requirements.

New Standard Valve Closure

15/06/2007 14:43:05

New standard valve dispensing cap from Zeller Plastik UK for the personal care market

19/07/2006 - Zeller Plastik UK has developed a new standard oval valve dispensing closure for the personal care market.

The closure utilizes the standard valve sub-assembly developed by UCP for a number of market leading personal care, food and beverage products during 2005. The centre-opening lid acts as a seal whilst the pack is in transit but when used in the shower, it snaps into a recess in the back of the closure for optimum consumer convenience. Robert McBride Group is the first customer to use the new closure on the Tesco Mind & Body shower gel range, the closures colour co-coordinated with the product variants in translucent red, purple and cream.

The closure is available initially with a gloss finish from Zeller Plastik in a wide range of standard colours and suits a number of standard bottles available on the market including the ‘Vogue’ range produced by M & H Plastics.

Non-Drip Valves from GCS Zeller Plastik

15/06/2007 14:41:08

(Paris, France - 15/03/2006) Boots has re-launched its Essentials shower gel range using a new custom designed valve dispensing closure from the GCS Zeller Plastik UK division.

The closure utilizes the standard valve sub-assembly developed by GCS UCP division for a number of personal care, food and beverage products during 2005.

The centre opening lid acts as a seal whilst the pack is in transit but when used in the shower it snaps into the back of the closure for optimum consumer convenience.

L'Oreal Kerastase Product Line

15/06/2007 14:40:18

Zeller Plastik Closure Reflects Premium L'Oreal Kerastase Product Line

(Paris, France - 07/03/2006) L'Oreal recently introduced new packaging for a well-respected Kerastase product. Its new 200ml-sized package of Capsule Soin Masque Kerastase deep hair conditioner, was launched globally with a sleek closure from Zeller Plastik España.

Available only at hair salons and professional supply outlets, Kerastase is a premium hair care brand known worldwide for its excellent quality. In selecting its new packaging, Kerastase needed a closure technology that could reflect the premium quality of its brand consistently.

Zeller Plastik delivered with an elegant, three piece twist-off polypropylene closure. The closure visually reflects the premium brand with translucent tones and exceptional shine. Available in Kerastase’s trademark colors, the closure visually reinforces the premium product quality while providing easy-open convenience for consumers.

“Top brands like Kerastase demand a complexity and quality in every aspect of closure technology,” says Eduardo Bonifacio, Business Unit Director at Zeller Plastik España. “GCS’s combination of technical know-how and market understanding delivered a closure that looks and feels consistently great. That’s important as the brand is seen at salons around the world.”

UCP's Non Refillable Fitments

15/06/2007 14:39:24

Mey ensures brand protection through non-refillable fitment from UCP

01/03/2006 - Mey is a UCP customer in Turkey that has taken a pro-active approach to brand protection challenges using valve technology.

As is the case in many emerging markets, Mey is a recently privatized company facing stiff competition from new, fresh brands introduced to a market place eager for new and premium products. Mey wanted to protect the integrity of its product and assure customer satisfaction by preventing counterfeiting.

To meet these challenges, Mey has implemented UCP’s non-refillable fitment on one of its premium brands, Tekirdag. This offers the company a multiple solution. First, the valve allows Mey to compete as a premium product with modern, fresh packaging. Second, Mey is offering convenience to its customers with a ready-to-pour product. Perhaps most importantly however, Mey is protecting the quality perception of its brand.

For further information on our UCP Wines & Spirits division, please click here.

New Shoe Care Packaging

15/06/2007 14:37:41

Innovative Zeller Valve Closure Helps Sara Lee Produce New Shoe Care Packaging

01/03/2006 - Sara Lee, a leading household & consumer packaging company worldwide, looked to Zeller Plastik Philippines for assistance when developing its gel-like shampoo & conditioner cleaning concept for sport shoes.

Zeller was able to supply Sara Lee with a unique integrated valve closure with brush bristle detail along with a cover, sponge, and plastic bottle.

"GCS was able to offer Sara Lee a fully integrated package that is unique in the Philippine market," says Henry Bungabong, Zeller Plastik Philippines. "As a global company we were able to work in partnership with Sara Lee to create a package that could be produced and filled in Asia for export around the world. This fully integrated approach ensured quality and consistency for Sara Lee, and also offered Sara Lee's customer a very convenient easy-to-use package.”

The Sara Lee project required precise injection moulding of the brush/bristles & cover parts. These pieces were then assembled together with the Zelvalve and its retaining ring by the Zeller Plastik Philippines plant. The sponge element was added during the filling process at the customer's site in the Philippines.

Sara Lee exports and sells the product into markets in North America, Europe and Asia Pacific.

Unilever's "Lux" Launch in China

15/06/2007 14:36:40

GCS Zeller Plays key role in Unilever's New “Lux” Launch in China

(Paris, France - 01/03/2006) Unilever has launched a new look pack for one of its leading brand shampoo and conditioner products, Lux, with a new closure from Zeller. Lux is a popular brand in China, and Unilever wanted to add greater consumer value by offering a new visual look as well as added convenience and usability.

Zeller worked closely with Unilever to develop a shaped, one piece flip top hinge closure. The challenging asymmetric design required a tapered lid and body with an oval shape contour. But the challenges didn't end with the closure’s unique visual appeal. The design also required a self-draining system on the top body of the cap to drain residual water residue. The design specification from the customer also required the closure to be impact resistant and have a easy twist-off operation for opening the cap.

"Unilever had a number of requirements that sought to address shelf appeal and consumer convenience," says Aaron Goh, Zeller Plastik Shanghai. "These are all essential elements for the development of brands in the growing Chinese consumer market."

Zeller created 200ml & 400ml versions of the Zelsnap hinge closure for Lux Shampoo and Conditioner. The closures are manufactured in white at the Zeller Plastik plant in Shanghai. The Lux re-launch in China met with a very positive consumer response and increased sales.

Clearasil re-launch

15/06/2007 14:35:49

Zeller Plastik a key partner for Clearasil re-launch

(Paris, France - 03/02/2006) Zeller Plastik U.K. has added tri-material technology to the comprehensive range of capabilities at its Norwich plant to develop two new closures for the major worldwide brand re-launch of Clearasil skin care products, aiming to rejuvenate the Clearasil brand and broaden the appeal of the range. Both closures have a solid white base in polypropylene over-moulded with a translucent top colour utilizing the additional clarity provided by random copolymer tinted polypropylene.

For Clearasil cleansing pads, the 70mm jar closure design required a complex new tooling development to allow a thin induction heat seal (IHS) membrane to be fitted and successfully retained prior to filling and capping. The tool design, thought to be unique in the production of bi-colour bi-material closures, uses rotational moulding technology in combination with collapsible cores to ensure a sharply defined retaining bead is produced to adequately retain the IHS membrane. A specially designed in-line wadding procedure was required to cater for the angled top surface of the closure. For Clearasil Face Wash and Lotion a 35mm snap-on flip top dispensing closure has been developed in the same brand image.

The concept was produced by the Tin Horse design agency to ensure a family look with each of the five top colours clearly identifying the product variants. Chris Penfold, Project Leader for Boots Healthcare International (BHI) commented, "This is a fantastic achievement for all concerned pushing back the boundaries of technical ability and excellence. It has been a very demanding project, where Zeller Plastik, the toolmakers KTW and BHI have all worked as a unit, to tight deadlines to make it happen". From February 2006 Clearasil will be owned by Reckitt Benckiser which has acquired BHI, previously part of the Boots Group.

Strategic Alliance with HP Foods

15/06/2007 14:34:56

GCS forges strategic alliance with HP Foods

(Paris, France - 05/09/2005) GCS Zeller has been awarded a contract to supply an improved custom designed tamper evident dispensing closure for HP Foods’ brand leading Lea & Perrins Worcestershire Sauce and marinades range in glass containers.

GCS Zeller has undertaken extensive work to optimize the product dispensing which has resulted in two versions of the closure, a pourer and a sprinkler, both available from a single bulk tool. Tamper evidence for the push-on closure is provided by an integral tearoff visor which has to be removed before the hinged lid can be lifted to access the contents. This development formed the core of an agreement for GCS to supply a range of products for HP Foods Ltd which includes GCS Zeller’s 31mm dispensing closure for HP Brown Sauce in plastic multilayer bottles.

GCS Massmould has also been awarded closure business for HP Brown and Red Sauce in glass and for catering packs.

Heinz Top Down Ketchup Range

15/06/2007 14:33:56

Heinz extends Top Down Ketchup range with GCS Zeller

(Paris, France - 15/08/2005) Heinz has launched a new larger size of its Top Down Ketchup bottle with a 63mm ZelValve non-drip dispensing closure with peelable induction heat seal (IHS) liner from GCS Zeller.

Whilst similar to the existing 55mm cap supplied to Heinz for the smaller Top Down Ketchup bottles, the 63mm cap has been designed specifically for the new bottles to maximize the performance of the valve. A vital part of the project has been Zeller’s development of an entirely new valve sub-assembly (VSA) to meet the increasing market demand for large volume products. This sub-assembly is used in the 55mm and 63mm closures, both of which are embossed with the ‘Heinz 57 varieties’legend.

Several new applications for VSA development will be announced in the coming months.

Radox Shower re-launch

15/06/2007 14:31:35

Radox Shower re-launch uses new valve development from GCS Zeller

(Paris, France - 21/07/2005) The Radox Shower range has been re-launched by Sara Lee in a modern translucent pack with foldaway hook and a new asymmetric dispensing closure produced by GCS Zeller. Available in eight variants to suit different shower needs, Radox Shower is currently being supported by a £5 million advertising campaign.

Radox Shower has seen impressive growth over the past 10 years and the convenience of the ZelValve non-drip dispensing system has been an integral part of Sara Lee’s marketing strategy. In order to boost production speeds to meet the increasing market demand for valve closures, GCS Zeller has developed a new silicone valve subassembly and, as a result, has been able to replace the three-line manufacturing and assembly process used for the previous Radox closure design with one high speed production line. GCS Zeller has supplied the new closures within six months of receiving the design brief, which specified the external shape of the cap to fit an existing bottle, meeting Sara Lee’s exacting product development deadlines.

Sara Lee is the first company to use the new sub-assembly, which can be incorporated into any valve closure design. GCS Zeller has several new products in progress utilizing this innovation, which has made this sophisticated and highly effective dispensing system more affordable.

GCS Press Releases

Hartley’s Squeezy Jams Dispensed by Zeller Headstand Valve Caps

Hartley's Squeezy Jams Dispensed by Zeller Headstand Valve Caps

Astra Plastique Launches Picasso Flip-Top Translucent Sports Cap

Astra Plastique Launches Picasso Flip-Top Translucent Sports Cap With Innovative ‘Green’ Tamper Evident Band

New Bi-colour Dispensing Closures From GCS For Elsève Hair Care Redesign

New Bi-colour Dispensing Closures From GCS For Elsève Hair Care Redesign

Zeller Plastik USA & Henry Pak Work Together

Zeller Plastik USA & Henry Pak Work Together to produce a custom oval package

UCP Achieves Medical Device Accreditation

UCP Achieves Medical Device Accreditation

Ultima Trigger Pumps From GCS For Voigt Professional Range

Ultima Trigger Pumps From GCS For Voigt Professional Range

UCP’s Medi-Loc® CRCs Cap DURO-TUSS™ Down Under

UCP’s Medi-Loc® CRCs Cap DURO-TUSS™ Down Under

Jeroboam Demo Video Available To View On Website

Zeller Plastik Spain Introduces Bi-Injection Closures

Zeller Plastik Spain introduces Bi-Injection Closures As Standard For Personal Care

Homecare Adopts Optimum Dispensing From Zeller Plastik

Homecare Adopts Optimum Dispensing From Zeller Plastik

GCS Wins Innovation Category At Unilever's Award Ceremony

GCS Wins Innovation Category At Unilever's "Partner to Win" Awards Ceremony

ZelDisk Adds Impact To Just Glow Hair Care Range

ZelDisk Adds Impact To Just Glow Hair Care Range

Complete ‘Big Ball’ Roll-On Packs From GCS

Lightweight Edible Oil Closure Development - Astra Plastique

Lightweight Edible Oil Closure Development from Astra Plastique

Jeyes Commisions New CRC from UCP for Parozone

Jeyes Commissions New CRC From UCP For Parozone Strongest Bleach Launch

Dispensing Closure Fulfils Lightweight Packaging Initiative

ZP Mexico SportGuard® 28 mm 1873 Valve Dispensing ClosureFulfils Lightweight Packaging Initiative

Astra Plastique Launches Easy Pourer for Large Containers

Astra Plastique has launched Jeroboam, an innovative new directionally adjustable and lockable pourer closure with an efficient anti-glug system designed primarily for jerrican style containers.

ZP UK's Valve Design Dispenses Heinz Sauces With Particles

Zeller Plastik UK has launched a new lightweight hinged flip-top dispensing closure with a specially designed silicone valve to suit condiment products with vegetable particles.

UCP Launches "Orchid" Tamper Evident Security Cap for Spirits

Gaviscon Handy Packs from UCP

ZP Spain Optimizes Valve Dispensing For Granja SF Honey

UCP Medi-Loc Meets New MHRA Guidelines For Liquid Medicines

Zeller Plastik Flip-Top For Knorr Liquid Seasoning

Zeller Plastik Poland is supplying a new custom tamper evident flip-top dispensing closure to Unilever Polska to cap the Liquid Seasoning range from Knorr, one of the world's best-known brands.

Second New Factory For GCS Asia Pacific - Thailand

GCS Innovations Director On Plastics Cap&Closures Conference

Zeller Plastik Launches First Standard Bi-Colour Closure

Bi-colour closure technology is normally the domain of the branded personal care sector but Zeller Plastik, France has launched a standard bi-colour 24-410 Softline dispensing closure to make this premium capping option available to a wider market.

Garnier Eye Roll-On Success With Packs From GCS

ZP UK’s Valve Dispensing Caps for Lyle’s Syrups

UCP & Zeller Plastik UK Achieves BRC Global Standard

Zeller Plastik Philippines Expands into Beverage Market

Full manufacturing capabilities in place to meet growing demand for carbonated soft drinks.

Paragon Supplies Traceable Packs With UCP’s Medi-Loc® CRCs

Paragon Packaging has recently introduced full UV-traceability on its medo PAC range of glass bottles for liquid pharmaceuticals capped with UCP’s PP28 Medi-Loc® child resistant closures and its uno PAC range of PET containers for tablets capped with UCP’s R3 Medi-Loc® CRCs.

GCS Launches Sustainability Program CAP GREEN

GCS and Shows

For 2009 GCS have already scheduled at least three shows.

ZP Mexico Launches SportGuard Valve Closure For Powerade

Astra Makes Challenger Flip-Top Sports Cap

UCP Rises To The Boots Vitamins Pack Challenge

Boots has relaunched its Vitamins range with a Child Resistant Closure (CRC) system developed by United Closures & Plastics which commercialises an unusual design brief and meets the stringent requirements of BSEN 8317:2004 testing standards for child resistant recloseable packaging.

UCP's PP28 Medi-Loc® CRC Blitzes Proposed Elderly Adult Test

GCS Extends Global Footprint In South Americas

Zeller Cap Turns Squeezy Branston On Its Head

Zeller Flip-Top For Oxo Liquid Stock

Zeller Plastik UK is supplying a tamper evident flip top closure to Premier Foods for Oxo Concentrated Liquid Stock, launched with the support of a £2m TV and media advertising campaign to bring the Oxo brand bang up to date.

ZelValve Caps For Sara Lee Shower Gels in Europe

Nestlé Expands In Mexico Leverging GCS - ZP Innovation

Nestle is expanding its Flavoured Milks product range in Mexico building on the region's established and growing market for dairy drinks. This October the company launched new packaging and products utilizing a fresh closure design specially created for Nestle by Zeller Mexico, a GCS company.

UCP Caps Sensodyne Pronamel

UCP is producing a new custom designed screw closure for Pronamel, part of GlaxoSmithKline’s Sensodyne oral care range, the first toothpaste specially formulated for people with sensitive teeth to help protect against acid erosion.

Abbey Well Takes Challenger Sports Cap from UCP

In a move away from push-pull closures, Abbey Well is re-launching a number of its products with the new 28mm PCO Challenger flip-top sports closure from Astra Plastique, supplied in the UK by United Closures and Plastics of Norwich.

New Zeller Standard Caps Nivea Visage Oxygen Power

Beiersdorf has chosen Zeller Plastik Deutschland’s new 50mm ZelDisk Multicap dispensing closure to cap new Oxygen Power Reviving Cleansing Gel, the latest addition to the Nivea Visage product range.

Zeller Response to Boots Overcaps

Zeller's Rapid Response To Boots Custom Overcaps

Unilever’s Dressings Package Redesign

GCS Designs Custom Closure for Unilever’s Dressings Package Redesign

GCS appoints new Chief Executive Officer

Zeller Turns H.P. Brown Sauce On Its Head

The success of Heinz Tomato Ketchup, Salad Cream and BBQ Sauce products in headstand packs with silicone valves has lead brand owner, H. J. Heinz to launch H.P. Brown Sauce in a headstand version with a new standard 55mm valve dispensing closure from Zeller Plastik U.K.

ZP Mexico SportGuard® 28 mm 1873 Valve Dispensing Closure
Fulfils Lightweight Packaging Initiative